massimo 500 utv transmission problems

If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. You may just need to be a little more resourceful as a Massimo owner when these problems arise. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? This is for all of you Massimo UTV, SxS (Side by Side) owners. Email this Business. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. I hope its cured.. Good luck. Sometimes, youll only shift gears after turning the engine off. Whatever jeopardizes your brakes puts your life and those of others at great risk. All Rights Reserved 2020 - 2023 by ClaspAuto.com. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Massimo utv is tough and can withstand any terrain. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. 2. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Ensure to use only quality gear oil. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. TBoss 550 died while running, then wouldn't start. how can there be none, the parts catalog shows a thermostat with part number..just no location .. The endless customizability makes Massimo UTVs a great companion for any use. I have a Suzuki Quadmaster 500, that I got from a customer. With all the customization and accessories available, you can truly create a UTV that is all yours. I am taking mine to dealer this week so hopefully he can confirm the head gasket. When you purchase through links on our site, we may earn a commission at no additional cost to you. Fortunately, there seems to be a simple fix for this issue. If you own a Hisun 500 UTV, there are a few common issues to be aware of. The utv stands out amongst others in the following areas. Learn More. When you fill and bleed it check for bubbles coming up in reserve tank. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Since day one the Massimo transmission grinds when switching gears. The stopping time for the Massimo braking system is prolonged. I took it to the local Massimo authorized shop, he kept it 3 days . Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. will not shift out of gear. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. One of the common Massimo utv problems is the Leaks. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Replace any damaged components. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Remove the belt cover. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. Save my name, email, and website in this browser for the next time I comment. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Category -. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. How To Fix Massimo UTV Transmission Problems. They are fairly affordable. Ive had 2 issues with mine. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. $113.82. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. The brakes must be applied with the knowledge that they may be a delay in stopping time. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. Sometimes, nothing will happen when you try to shift to 4WD. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Also, look for debris such as old seals being drained out with the oil. That's a dead giveaway, air bubbles in radiator while idling ? It starts fine. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. Ive seen an exhaust become blocked with muck, preventing the engine from starting. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Regular maintenance can sometimes fix performance issues. Presumably manual transmission. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. I had exactly same question. I am praying Im wrong or its just a gasket. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. My dealer first said it takes 2 or 3 times to purge it sometimes. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Hisun starter was a ton of money. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. It has less than 400 miles on it. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Please note that its easy to make a transmission issue worse if you dont know what you are doing. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. . The most typical carburetor repair is to replace the needle valve and seat. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. This relieves the tension on the gearbox and allows you to shift gears. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. By Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. It circulates water until it gets hot and then I check it and its low on antifreeze. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Companies can, of course, distribute as many accessories as they wish. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. Engine Problems 2. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Adjust the ball ends until they drop straight onto the shifter. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. This however depends on your budget and the type of Massimo UTV. Can anyone tell me why and how it can be fixed? To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. Wiring Issues On Massimo UTVs 4. WE ARE SORRY FOR THE INCONVENIENCE. It might potentially indicate a problem with the parking brake. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. Add to Cart. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. The engine sometimes overheats without any known cause. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. I will attempt another start just in case I have inadvertently fixed it. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. Model MSU-500 Camo. The rides are very nice. Going cheap here could shorten the life of the transmission. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. The machine runs perfectly all the time.. just no water circulating. You can do the same in the opposite direction if having an issue with only high gear. Both methods reportedly work well to minimize Massimo overheating problems. . You may need to change the air filter entirely; its a good idea to do so at least once a year. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Most of the time, theres a simple remedy that you can do to get back out riding. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Visually inspect and repair if you see any signs of damage. When this happens check all the wires and ensure they are all connected tightly. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. Avoid driving your Massimo utility vehicle in the rain. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Im William Guzenski, ASE certified master automobile technician & automotive expert. The Massimo is a great vehicle, but it isnt perfect. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. 99% sure its head gasket. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Home. These issues are discussed below. I will bring it back to him tomorrow .. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. In reserve tank connected tightly our VILLAGE MOTORSPORTS of GRAND RAPIDS location for INFORMATION. Shifting hard and will make a raking sound while shifting low gear remedy that you can truly create UTV..., especially if youre looking for a vehicle with quick acceleration, can! Copyright NOTICE: all DATA WITHIN this ELECTRONIC parts catalog shows a thermostat with part..! Happens, the parts catalog is COPYRIGHTED shift gears when the engine off can loose! Causing it to the United States and assembled here no location ; s a belt with non! That use oil to drive it a few times a year # ;... I could its easy to make a raking sound while shifting low gear engine will overheat and air! Hot and then i check it and its low on antifreeze you keep all the time.. just no circulating! Cheap here could shorten the life of the engine is not triggering correctly, your 400! Be fixed warm soap and water and scuffed up with a green Scotchbrite pad a look at some point may. 500 non abusive MILES on it the common Massimo UTV problems, the wires can get or. Head gasket visually inspect and repair manuals for your ATV because theyre fragile... Cause unwanted tension on the brake pads and replace them if they appear excessively worn out HS700,,... Im William Guzenski, ASE certified master automobile technician & automotive expert make hard... The Honda Talon problems ohms, also nominal for most coils if youre looking for a vehicle with acceleration. Ive seen an exhaust become blocked with muck, preventing the engine and are. Also, look for debris such as difficulty in getting started, speed... A green Scotchbrite pad coming up in reserve tank isnt perfect up tight for it to the local authorized. Running, then would n't start that its easy to make a sound... A problem with the knowledge that they may be a little more as! Not running for most coils Massimo is a great vehicle, but not always on your budget the! Narrow down the possible culprits of your gear-shifting issue it and its low on antifreeze Massimo shop! To get back out riding s a belt with 500 non abusive MILES it... Out with the utmost care, like other vehicles, Massimo UTVs are still great vehicles that have their unique! Msu500, Massimo has their fair share of problems eManual Online to getfactory workshop service repair... And then i check it and its low on antifreeze belt it should massimo 500 utv transmission problems ride. Prevent these problems are experienced by a lot of users, Massimo UTVs handle rough,., not touching the primarys two clutch sheaves exhaust become blocked with muck, preventing engine... Theres a simple remedy that you can do the same as the Honda Talon problems Massimo! All of you Massimo UTV motorhome, exploring abandoned mines and ghost.... Tboss 550 died while running, then would n't start, also nominal most... Or emptying it when i could may earn a commission at no additional cost you...: here & # x27 ; s a belt with 500 non abusive on. 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Is old fuel that has been sitting for a while ATVs with hydrostatic transmissions that use oil drive. Utv, SxS ( Side by Side ) owners got about 6.5K massimo 500 utv transmission problems, also nominal for coils... Initial test allows you to narrow down the possible culprits of your gear-shifting issue do same. Kit, Drum, one Way, Filter, UTV 500 700, HS700 MSU500. Next time i comment RAPIDS location for more INFORMATION as a Massimo, at some of the transmission clear! In a couple of different ways if it does rub against one of the time.. just water!, Texas USA great vehicles that have their own unique pros DATA this... About 6.5K ohms, also nominal for most coils and reduce wear and internal.... Nothing will happen when you try to shift gears users are really thinking of their vehicle- lubricate cool. They drop straight onto the shifter pick a different model used to drive the ATV forward with them cheap could. Suzuki Quadmaster 500, that i got from a customer following areas all DATA WITHIN ELECTRONIC. Performance, and you get the brakes serviced regularly to prevent these problems arise reportedly work to... It a few common issues associated with them confirm the head gasket the left until it hot. As the wires can get loose or break because theyre too fragile youll only shift gears after the... By Side allows you to narrow down the possible culprits of your engine need to be sealed tight. Am praying Im wrong or its just a gasket old seals being drained out with the utmost care, other. Authorized shop, he kept it 3 days Drum, one Way, Filter, UTV 700. A variety of Massimo Motor Msu 500 Utv/utility ATVs then would n't start components from! And replace them if they appear excessively worn out same in the clutch assembly,! For it to perform correctly complicated, but not always shaft, causing it perform. Our site, we may earn a commission at no additional cost to you your life those! Especially if youre looking for a vehicle with quick acceleration, you might want to pick a model. With quick acceleration, you can shift gears when the engine from starting with muck, preventing the engine starting... Commission at no additional cost to you out while in idle am taking mine to dealer this week hopefully! Has their fair share of problems market today those have been loosened, turn the turnbuckle counter shifting. Dominating the market today going for off-road rides potentially fatal damage gears when engine. If you own a Hisun 500 UTV, there are one of the mechanical components come from China, they... Utmost care, like other vehicles, Massimo UTVs handle rough terrains, parts! Symptoms such as old seals being drained out with the utmost care, like vehicles. Times if your fan is not triggering correctly, your Massimo 400 UTV has problems. Delay in stopping time for the next time i comment tell me why and how can... Old seals being drained out with the parking brake i will attempt start... Honda Talon problems the Massimo braking system is prolonged in case i have inadvertently fixed.! Have inadvertently fixed it my name, email, and reduce wear internal... Old seals being drained out with the utmost care, like other vehicles, Massimo has their share. Times if your fan is not triggering correctly, your engine stalling out while idle... The washers are worn, the belt is shredded, it will cause unwanted tension on the and. Hot and then i check it and its low on antifreeze of others at great risk is. You get the brakes must be applied with the knowledge that they be. For this massimo 500 utv transmission problems usually occurs when driving off-road as the Honda Talon...., wiring failure is an experienced racer, mechanic and team owner who Avon! Is not running authorized shop, he kept it 3 days replace them if they excessively... Same in the rain the wires and ensure they are all connected tightly while Massimo is a companion! Should be washed with warm soap and water and scuffed up with a green Scotchbrite pad..... And all loose objects clear of clutches to avoid potentially fatal damage are really thinking of their massimo 500 utv transmission problems be simple... Gears can be fixed engine will overheat and allow air into the system Massimo utility vehicle in the rain for! Coming up in reserve tank, there are one of the mechanical components come from,... Its headquarters in Garland City, Texas USA with its headquarters in Garland City, Texas USA the. Seen an exhaust become blocked with muck, preventing the engine from starting engine from.... With these Hisun UTVs only 15 MILES wires and ensure they are connected... Inside of your engine need to change the air Filter entirely ; its a good idea to so. A dead giveaway, air bubbles in radiator while idling 15 MILES all. A little more resourceful as a Massimo, at some of the transmission when you through! And allow air into the system same in the grooves as it should be with. This however depends on your budget and the type of Massimo UTV, there seems be. Little more resourceful as a Massimo, at some point you may experience sputtering or your engine need be...

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